Reading In order to meet the automation needs of the Chinese market for the general industry, Yaskawa Electric has been continuously cultivating robot automation solutions for general industries such as 3C appliances. Today, we introduced an automation project for the 3C industry, the RN08 remote control automation assembly project designed by the Industrial Robot Co., Ltd. of Yaskawa, Japan (Yaskawa America). YASKAWA is jointly funded by Yaskawa Electric (China) Co., Ltd. and Midea Group Co., Ltd. Focusing on robot system integration in the 3C industry and research and development of robotics applicable to the 3C industry. It is committed to becoming an industrial robot manufacturer and service provider in the 3C industry. Leaders. RN08 Remote Control Automation Assembly Project Presumably we are most familiar with the air-conditioning remote control, but it is summer summer and air-conditioning remote control lying on the sofa is what everyone wants to do in the summer, do not know if you have understood the structure and composition of the remote control inside? How about assembling a remote controller? However, I believe that many small partners have a heart of technology when they are young, and have always had the experience of demolition of one or two electronic products. This is a view of an air-conditioned remote controller being dismembered. Upper and lower covers, PCB boards, conductive strips, LCD screens, connecting pole springs, function keys, and battery covers. These components can be assembled and assembled into an air-conditioning remote control with good screws. In the past, each process of assembling these parts needed to be completed manually. An assembly line required 10 people to complete the assembly of the entire remote controller. The traditional assembly process has the disadvantages of high labor costs and high scrap rate. The remote control automatic assembly line was finally born under the pressure of huge labor costs and the heavy flow of workers. Remote control decomposition icon Remote control 3D exploded view SYSTEM INTRODUCTION system introduction When Yaskawa was designing the solution, engineers saved labor costs, improved the RN08's remote control assembly, laser marking efficiency, automated assembly, and marking. After a series of inspections by technicians, the engineers obtained the basic solution. The design idea: the use of conveyor lines for transport, positioning agencies for product positioning, indexing plate station assignment, the use of robots for automatic assembly. 3D schematic diagram of the program 01 system composition The system consists of Yaskawa 6-axis robots - MH5F, conveyors, various special equipment (installed with pole spring equipment, laser engraving machine, LCD monitor, automatic screw machine, screw testing equipment, baler), indexing disk, Total control system assembled. 02 process flow Automated system processes: Manual remote control, upper and lower cover material feeding, automatic assembly with pole springs, robot top cover retrieving, liquid crystal display assembly, robotic mounting conductive strips, robotic assembly function buttons, automatic lock screw lock screw, automatic screw detection → The assembly of the robot's upper and lower lids, automatic testing of functions, laser marking, and automatic packaging. 03 system features After a series of technological transformations by Yaskawa, the remote assembly automated assembly line now requires only three workers, significantly reducing labor costs and increasing production. At the same time to meet the production needs of different products, the conversion time only takes about 10 minutes. Today, the home appliance industry has high labor costs and large staff turnover. At the same time, as the quality of life improves, consumers' demands for the types and quality of home appliances are gradually increasing. Therefore, the home appliance industry's production line urgently needs to be automated. Smart manufacturing will become the only way for enterprises to transform and upgrade. The use of robots to achieve assembly, dispensing, handling, welding, packaging, metal processing and other processes have been increasingly used in various types of traditional manufacturing. The project introduced this time is a typical application of the assembly process. In the future, we will continue to show you more Yaskawa robot solutions. Kosta Small Power Generator,Home Use Power Generator,Kosta Air Cooled Portable Diesel Generaor,Kosta Small Power Generator Set Shanghai Kosta Electric Co., Ltd. , https://www.shkostagenerator.com
