CT series motion controller principle briefly: The CT series motion controllers calculate the speed and position of the master-slave encoder signal, and compare the synchronization relationship or the planning curve in real time. The analog signal is output to control the slave axis speed to adjust the current speed and position of the slave axis to achieve synchronization and Produce motion curves. Using the speed mode master to control the slave motor, that is, using the actuator (servo or inverter), the response speed in the speed mode is more than 10 times that of the position mode (pulse mode), thus ensuring the overall system response speed Faster, more accurate. system framework: The CT150 controller implements a master-slave control, master-slave synchronous operation or fly shear control. The host can be servo motor or variable frequency motor + encoder. The entire control process uses closed-loop control. The slave encoder signal is fed back to the controller CT150. The CT150 compares the host encoder information with the feedback information, and then sends the analog control slave operation. The CT150 comes with a color registration function that can detect the color marks on the material for high-precision cutting, and can also adjust the cutting position by manual phase correction +/-. The CT150 comes with four configurable output ports to meet other output actions in the production process. It uses the standard MODBUS protocol to achieve compatible communication with other devices. Vout output curve and principle: Flying shear principle as shown in the figure: (1) When the cutting length is less than the circumference of the hob, the distance the hob walks is longer in the same time, so the line speed of the hob will be greater than the feeding speed, and the hob will perform the deceleration movement. Knowing that the speed and feeding speed are the same, this time entering the synchronization area, cutting at any position in the synchronization area theoretically will not produce errors. After the cutting is completed, the hob moves away from the synchronization zone and begins to accelerate. It prepares for the next cut, and the cycle runs as shown in the figure. (2) When the cutting length is greater than the circumference of the hob, it is clear that the hob must wait for the arrival of material. Slowly Accelerate Accelerate to enter the synchro area when it is accelerated to the same feed speed. You can perform cutting operations at any position in the sync area. After cutting, slow down slowly to prepare for the next action, as shown in the figure. (3) When the cutting length is equal to the circumference of the hob, as long as the master-slave synchronization can achieve accurate cutting. The CT150 controls slave operation by sending an analog (0~10V), and 10V corresponds to the slave's maximum speed. And the acceleration deceleration curve adopts the Sin square curve, which makes the operation more smooth and stable, reduces the errors caused by the mechanical impact and the damage to the mechanical components. Typical application case: CT150 features include: l Based on FPGA architecture, high-precision control, 30us dynamic response time. l Sin square speed curve closed-loop control, start and stop smooth, small impact, fast and accurate positioning. l Comes with color mark alignment function to realize the position cutting of printing color mark. l Synchronous flying shear function is optional. l 14-bit high performance D/A output. l IO interface signal optocoupler with encoder signal cascade output. l Using MODBUS communication protocol, the parameter setting is simple and easy to use. Application area: Water-based chain knife laminating machine, cross cutting machine, die cutting Zhang and so on.
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